A replacement cylinder must match dimensions, mounting and ports, not just look the same. Measure in a consistent order and keep photographs with the RFQ.

How to Measure a Hydraulic Cylinder for Replacement — hydraulic technical article illustration
Category Technical GuidesPublished 2026-08-12Reading time 8 minReviewed by Hydraulic Match Editorial Review
hydraulic cylindercylinder measurementcylinder replacement

Send a hydraulic component for review: Include the complete model code, quantity, destination and available photos or drawings.

Dimensions to record

  • Bore diameter—measured inside the tube, not guessed from the rod
  • Rod diameter and exposed rod length
  • Stroke between fully retracted and fully extended positions
  • Closed centre distance and pin or mounting centres
  • Port size, thread, position and orientation

Mounting types change everything

MountingMeasureCommon error
ClevisPin bore, clevis width and pin centresMixing pin centres with overall length
FlangeBolt pattern, pilot and face offsetAssuming all flanges are the same
TrunnionTrunnion centres and pin diameterMeasuring only the body length
FootFoot bolt spacing and heightMissing the rod-end offset

Nameplate and photos

  • Full nameplate with series and model code
  • Retracted and extended side views
  • Mounting ends, ports and rod-end thread detail
  • The machine installation and any adjoining bracket
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